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Coated Line Pipe
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Coated Line Pipe

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Internal&External Pipe Coating process



Internal&External Pipe Coating process


3PP/3PE/FBE External Anticorrosion Process Flow Chart



3PP3PEFBE External Anticorrosion Process Flow Chart


Internal Anticorrosion Process Flow Chart



Internal Anticorrosion Process Flow Chart

Coated line pipe refers to pipes used in pipelines for transporting fluids (such as oil and gas) that have been coated with protective materials. The coating is applied to the exterior or interior of the pipe to enhance its durability, resistance to corrosion, and overall performance.


Pipes can be applied with coatings include OCTG(casing and tubing), seamless line pipe, ERW pipe, LSAW pipe, SSAW pipe, and other seamless or welded pipes and pipe fittings in different industries.


Main Categories Of Coating On Pipes

Fusion-Bonded Epoxy (FBE): This is a popular coating for line pipes. FBE provides excellent corrosion resistance and is applied by heating the pipe and then applying a dry powder that melts and forms a protective layer upon cooling.


Three-Layer Polyethylene (3LPE) Or Polypropylene (3LPP): This coating system consists of three layers—an inner layer of fusion-bonded epoxy, a middle layer of adhesive, and an outer layer of polyethylene (3LPE) or polypropylene (3LPP). It offers good corrosion protection and mechanical resistance for steel pipes applied.

Three-Layer Polyethylene (3LPE)


Concrete Weight Coating (CWC): In certain applications, pipes may be coated with a layer of concrete to add weight and stability to the pipeline on the seabed. This is common in offshore pipeline installations.

Concrete Weight Coating (CWC)


Coating On Pipes And Standards

Internal Coating

Coating Type

Coating Standard

Liquid Epoxy Coating

AWWA C210-2007

FBE

AWWA C 213-2001

Cement Mortar Lining

BS 534-1990, AWWA C205-2001

Bitumen Coating

BS 534-1990

External Coating

Coating Type

Coating Standard

3LPE/3LPP Coating

DIN 30670-1991, CAN/CSA Z245.21-2010,
ISO 21809-1-2009 SY/T 0413-2002

2LPE/2LPP Coating

SY/T 0413-2002, ISO 21809-1-2009

(Fusion-Bond Epoxy)FBE

SY/T 0315-2005, AWWA C 213-2001, CAN/CSA Z245.20-2010,
ISO 21809-2-2007, API RP 5L9-2001

Bitumen Coating/Enamel&tape
hot-applied

BS 534-1990, AWWA203-2002,AWWA 214-2000

Liquid Epoxy Coating

AWWA C210-2007

Polyurethane Insulated Coating

SY/T 0415-1996, CJ/T 114-2002, EN 253-1994


Quality Index Of External Coating Of Steel Pipes

Quality Index of External Coating of Steel Pipes

The basic process to apply coating on steel pipes is as below:

Bottom layer → spraying → epoxy powder

Middle layer → extrusion coating → adhesive

Outer layer → Extrusion coating → PE/PP


To complete above process, the equipment needed:

Powder Spraying Room

Powder Spraying Room

Pre-processing→Powder spraying→Curing→Inspection→Finished product

Plastic Extrusion Equipment

Plastic Extrusion Equipment

Including plastic extruders, vacuum feeders, plastic dryers, frequency converters, temperature control cabinets, etc. Supporting equipment also


Vacuum Feeding Machine

Vacuum Feeding Machine

PE Machine head, Silicone Roller and Backet

PE Machine Head, Silicone Roller And Backet

Powder Recovery Device

Powder Recovery Device

Steel pipe shot blasting and rust removal machine

Steel Pipe Shot Blasting And Rust Removal Machine

Steel pipe single epoxy anti-corrosion

Steel Pipe Single Epoxy Anti-Corrosion

Steel pipe single epoxy anti-corrosion2

Steel Pipe Single Epoxy Anti-Corrosion

End beveling machine

End Beveling Machine


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