Internal&External Pipe Coating process
3PP/3PE/FBE External Anticorrosion Process Flow Chart
Internal Anticorrosion Process Flow Chart
Internal&External Pipe Coating process
3PP/3PE/FBE External Anticorrosion Process Flow Chart
Internal Anticorrosion Process Flow Chart
Coated line pipe refers to pipes used in pipelines for transporting fluids (such as oil and gas) that have been coated with protective materials. The coating is applied to the exterior or interior of the pipe to enhance its durability, resistance to corrosion, and overall performance.
Pipes can be applied with coatings include OCTG(casing and tubing), seamless line pipe, ERW pipe, LSAW pipe, SSAW pipe, and other seamless or welded pipes and pipe fittings in different industries.
Main Categories Of Coating On Pipes
Fusion-Bonded Epoxy (FBE): This is a popular coating for line pipes. FBE provides excellent corrosion resistance and is applied by heating the pipe and then applying a dry powder that melts and forms a protective layer upon cooling.
Three-Layer Polyethylene (3LPE) Or Polypropylene (3LPP): This coating system consists of three layers—an inner layer of fusion-bonded epoxy, a middle layer of adhesive, and an outer layer of polyethylene (3LPE) or polypropylene (3LPP). It offers good corrosion protection and mechanical resistance for steel pipes applied.
Concrete Weight Coating (CWC): In certain applications, pipes may be coated with a layer of concrete to add weight and stability to the pipeline on the seabed. This is common in offshore pipeline installations.
Coating On Pipes And Standards
Internal Coating | |
Coating Type | Coating Standard |
Liquid Epoxy Coating | AWWA C210-2007 |
FBE | AWWA C 213-2001 |
Cement Mortar Lining | BS 534-1990, AWWA C205-2001 |
Bitumen Coating | BS 534-1990 |
External Coating | |
Coating Type | Coating Standard |
3LPE/3LPP Coating | DIN 30670-1991, CAN/CSA Z245.21-2010, |
2LPE/2LPP Coating | SY/T 0413-2002, ISO 21809-1-2009 |
(Fusion-Bond Epoxy)FBE | SY/T 0315-2005, AWWA C 213-2001, CAN/CSA Z245.20-2010, |
Bitumen Coating/Enamel&tape | BS 534-1990, AWWA203-2002,AWWA 214-2000 |
Liquid Epoxy Coating | AWWA C210-2007 |
Polyurethane Insulated Coating | SY/T 0415-1996, CJ/T 114-2002, EN 253-1994 |
Quality Index Of External Coating Of Steel Pipes
Coated line pipe refers to pipes used in pipelines for transporting fluids (such as oil and gas) that have been coated with protective materials. The coating is applied to the exterior or interior of the pipe to enhance its durability, resistance to corrosion, and overall performance.
Pipes can be applied with coatings include OCTG(casing and tubing), seamless line pipe, ERW pipe, LSAW pipe, SSAW pipe, and other seamless or welded pipes and pipe fittings in different industries.
Main Categories Of Coating On Pipes
Fusion-Bonded Epoxy (FBE): This is a popular coating for line pipes. FBE provides excellent corrosion resistance and is applied by heating the pipe and then applying a dry powder that melts and forms a protective layer upon cooling.
Three-Layer Polyethylene (3LPE) Or Polypropylene (3LPP): This coating system consists of three layers—an inner layer of fusion-bonded epoxy, a middle layer of adhesive, and an outer layer of polyethylene (3LPE) or polypropylene (3LPP). It offers good corrosion protection and mechanical resistance for steel pipes applied.
Concrete Weight Coating (CWC): In certain applications, pipes may be coated with a layer of concrete to add weight and stability to the pipeline on the seabed. This is common in offshore pipeline installations.
Coating On Pipes And Standards
Internal Coating | |
Coating Type | Coating Standard |
Liquid Epoxy Coating | AWWA C210-2007 |
FBE | AWWA C 213-2001 |
Cement Mortar Lining | BS 534-1990, AWWA C205-2001 |
Bitumen Coating | BS 534-1990 |
External Coating | |
Coating Type | Coating Standard |
3LPE/3LPP Coating | DIN 30670-1991, CAN/CSA Z245.21-2010, |
2LPE/2LPP Coating | SY/T 0413-2002, ISO 21809-1-2009 |
(Fusion-Bond Epoxy)FBE | SY/T 0315-2005, AWWA C 213-2001, CAN/CSA Z245.20-2010, |
Bitumen Coating/Enamel&tape | BS 534-1990, AWWA203-2002,AWWA 214-2000 |
Liquid Epoxy Coating | AWWA C210-2007 |
Polyurethane Insulated Coating | SY/T 0415-1996, CJ/T 114-2002, EN 253-1994 |
Quality Index Of External Coating Of Steel Pipes
The basic process to apply coating on steel pipes is as below:
Bottom layer → spraying → epoxy powder
Middle layer → extrusion coating → adhesive
Outer layer → Extrusion coating → PE/PP
To complete above process, the equipment needed:
Powder Spraying Room
Pre-processing→Powder spraying→Curing→Inspection→Finished product
Plastic Extrusion Equipment
Including plastic extruders, vacuum feeders, plastic dryers, frequency converters, temperature control cabinets, etc. Supporting equipment also
Vacuum Feeding Machine
PE Machine Head, Silicone Roller And Backet
Powder Recovery Device
Steel Pipe Shot Blasting And Rust Removal Machine
Steel Pipe Single Epoxy Anti-Corrosion
Steel Pipe Single Epoxy Anti-Corrosion
End Beveling Machine
The basic process to apply coating on steel pipes is as below:
Bottom layer → spraying → epoxy powder
Middle layer → extrusion coating → adhesive
Outer layer → Extrusion coating → PE/PP
To complete above process, the equipment needed:
Powder Spraying Room
Pre-processing→Powder spraying→Curing→Inspection→Finished product
Plastic Extrusion Equipment
Including plastic extruders, vacuum feeders, plastic dryers, frequency converters, temperature control cabinets, etc. Supporting equipment also
Vacuum Feeding Machine
PE Machine Head, Silicone Roller And Backet
Powder Recovery Device
Steel Pipe Shot Blasting And Rust Removal Machine
Steel Pipe Single Epoxy Anti-Corrosion
Steel Pipe Single Epoxy Anti-Corrosion
End Beveling Machine